Inside the Factory: Step-by-Step Guide to Gold Jewelry Production at DVN Jewelry

Gold jewelry isn’t just a product—it’s a story of precision, creativity, engineering, and passion. At DVN Jewelry, every piece is crafted through a meticulous process that blends old-world craftsmanship with state-of-the-art technology. From raw gold to a flawless finished product, here’s an inside look at how DVN Jewelry transforms ideas into timeless masterpieces.


1. Concept & Design Development

Every design begins with an idea. Our in-house creative team studies trends, client requirements, and market insights to conceptualize unique jewelry designs.

  • Designers sketch the outline.

  • CAD software is used to create accurate 3D models.
    This ensures perfect dimensions, symmetry, and manufacturability before production begins.


2. Wax Model Creation

Once the CAD design is finalized, a wax model is created using CNC or wax-printing machines.

  • This model acts as a prototype.

  • It helps visualize the piece in 3D form.

  • Any necessary refinements are made at this stage.


3. Casting: Transforming Wax Into Gold

The wax model is attached to a “tree,” placed inside a casting flask, and covered with investment powder.
After the investment hardens:

  • Wax is burned out in a kiln, creating a hollow mold.

  • Molten gold is poured into this mold using vacuum or centrifugal casting machines.
    This step forms the raw gold structure of the jewelry.


4. Cleaning & De-Spruing

After cooling:

  • The casting flask is broken to reveal the gold tree.

  • Each piece is carefully cut and cleaned.
    This step removes casting residues and prepares the item for detailing.


5. Filing & Pre-Polishing

Gold pieces are filed and shaped manually or with micro-tools.
At DVN Jewelry, skilled artisans refine every corner:

  • Removing rough edges

  • Smoothing surfaces

  • Perfecting symmetry
    Pre-polishing machines add an initial shine, making the piece ready for detailed work.


6. Stone Setting (If Applicable)

For designs with CZ, diamonds, or colored stones, the stone-setting experts step in.
DVN Jewelry uses several techniques:

  • Prong setting

  • Micro pave

  • Bezel setting

  • Channel setting
    Every stone is placed with precision to enhance brilliance and durability.


7. Soldering & Assembly

Many jewelry pieces involve multiple components.

  • Hinges

  • Locks

  • Links

  • Tops & hangings
    Using high-quality solder and laser welding technology, our craftsmen assemble each part seamlessly.


8. Polishing to Perfection

Polishing is what brings gold to life.
DVN Jewelry uses:

  • Mechanical polishers

  • Hand polishing for detailed areas

  • Magnetic tumblers
    This multi-step polishing cycle ensures flawless shine and smoothness.


9. Quality Check & Refinement

Every piece undergoes a strict Quality Assurance (QA) process.
We check:

  • Weight accuracy

  • Finishing quality

  • Stone tightness

  • Locking functionality

  • Structural strength
    Only pieces that pass every parameter move ahead.


10. Hallmarking & Final Inspection

All DVN Jewelry gold products are tested for purity and hallmarked as per BIS standards.
The piece then undergoes a final inspection to ensure it meets DVN’s manufacturing excellence.


11. Packaging & Dispatch

Finally, the jewelry is cleaned, packed, and made ready for dispatch—either to distributors, retail partners, or international clients.
DVN ensures:

  • Secure packaging

  • Accurate documentation

  • Safe logistics handling


Conclusion

At DVN Jewelry, manufacturing is more than a process—it is a commitment to excellence. Every piece embodies our dedication to precision engineering, skilled craftsmanship, and uncompromised quality. From concept to creation, our factory ensures that each ornament tells a story of trust, beauty, and innovation.

Leave your comment
*